Manufacturing
Software for plants that cannot afford downtime
ERP, inventory and automation for plants that have outgrown their legacy systems but cannot afford to stop production. WebNX Global Services rolls every migration out in phases, so the floor keeps running while the new system comes online underneath it.
- Zero-Downtime Migration
- Real-Time Floor Visibility
- Legacy Equipment Integration
- US · UK · Canada · India
The cost of software that can't keep up with the floor
Is your plant's software slowing the plant down?
If any of this sounds familiar, the fix is not another patch on the same system. These are the problems we see most often on production floors, and the ones we design out of every build.
- 01
A legacy ERP nobody wants to touch
A core system built decades ago turns a simple report request into a multi-week project, and the one person who understood its customisations retired years ago.
- 02
Inventory tracked across disconnected spreadsheets
Manual counts and spreadsheets that do not talk to each other mean a shortage on the floor is discovered only after production has already stalled.
- 03
No real-time view of the production line
Without live data from the floor, a slowdown or a rising defect rate is not caught until the end of a shift, once the output is already lost.
- 04
Maintenance that only happens after something breaks
Fixing equipment reactively means unplanned downtime, rushed parts orders and a production schedule pushed back by days, not hours.
- 05
Machines and software that do not talk to each other
PLCs, sensors and legacy floor equipment left disconnected from the software layer mean data gets re-entered by hand, if it gets entered at all.
- 06
Traceability gaps that surface at audit time
Without structured tracking from raw material to shipped product, a compliance audit or a recall turns into a scramble through paper records.
What we build
Software built for the realities of a production floor
From a single inventory system to a full ERP migration, scoped to how your plant actually runs, not how a demo says it should.
Why manufacturers choose us
Built for uptime, integration and real floor conditions
Anyone can propose a new ERP. Migrating without stopping production, and integrating with equipment already on your floor, is the part most vendors get wrong. We have been doing exactly that since 2008.
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Legacy systems migrated without stopping production
ERP and inventory migrations roll out in phases, so the floor keeps running while the new system comes online underneath it.
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Real-time visibility from floor to office
Production data reaches dashboards the moment it happens, so a slowdown gets caught mid-shift, not at the end of it.
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Predictive maintenance that prevents the breakdown
Sensor data and usage patterns flag equipment likely to fail before it does, instead of after a line has already gone down.
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We work with the equipment already on your floor
Integration with PLCs, SCADA systems and legacy machinery is scoped around what is actually running, not what we wish was running.
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Traceability built in from raw material to shipment
Structured tracking through every production stage turns an audit or a recall into a data pull, not a scramble through paper.
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AI-driven speed, human-reviewed quality
AI-assisted tooling speeds up routine integration work, and every system still passes through engineers who understand plant floors before it ships.
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Global delivery, real overlap
We work daily with manufacturers across the US, UK, Canada and India, with support hours structured around your shift pattern, not just ours.
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Since 2008, still hands-on
Building software since 2008 for plants and industrial operations. Manufacturing systems cannot go down mid-run, so we stay through every shift, not just through go-live.
How we work
From floor audit to a system that holds up
Six stages, each reviewed with your operations and plant staff before the next one begins.
- 01
Audit the current floor and systems
We review existing ERP, machinery and manual processes to understand what can be automated and what has to stay untouched.
- 02
Design for zero-downtime rollout
Migration and automation plans are built around your production schedule, so the floor keeps running through implementation.
- 03
Integrate with floor equipment
PLCs, sensors and legacy machinery are connected to the software layer, so data flows automatically instead of by hand.
- 04
Build the platform
ERP, inventory and monitoring dashboards are built and tested against your actual production data and workflows.
- 05
Roll out in phases
New systems go live one line or one department at a time, so issues are caught early without risking full production.
- 06
Launch & support
Go-live is monitored closely, with a support plan in place so the system stays reliable through every future shift and season.
Client words
Trusted by plants that needed systems built to keep up
Our old ERP had no idea what was happening on the floor. Now a slowdown shows up on a dashboard within seconds, not at the end of a shift.
We moved off a system that had been running since the 90s without stopping a single line. Rolling it out in phases is what made that possible.
Traceability used to mean digging through paper logs during an audit. It is a data pull now, and it takes minutes instead of days.
Questions, answered
Manufacturing software development FAQs
Can you migrate our legacy ERP without stopping production?
Yes. Migrations roll out in phases, one line or department at a time, so the floor keeps running while the new system comes online.
Do you integrate with our existing PLCs and floor equipment?
Yes. We integrate with PLCs, SCADA systems and legacy machinery, scoping the connection around what is actually running on your floor.
Can you build predictive maintenance systems?
Yes. We use sensor data and usage patterns to flag equipment likely to fail before it does, reducing unplanned downtime.
Do you build real-time production monitoring dashboards?
Yes. Production data reaches dashboards as it happens, so slowdowns and defect rate spikes are caught mid-shift rather than after the fact.
Can you help with traceability and compliance tracking?
Yes. We build structured tracking from raw material to shipped product, so audits and recalls become a data pull rather than a paper search.
Do you work with small plants, not just large manufacturers?
Yes. We build for single-facility operations as well as multi-plant manufacturers, scoping the platform to the size of the operation.
Can you build inventory management systems?
Yes. We replace manual and spreadsheet-based tracking with real-time inventory systems connected to production and procurement.
Do you build supply chain and logistics integrations?
Yes. We connect procurement, shipping and logistics systems so material flow is visible alongside production data.
What happens after the system launches?
Most manufacturing clients move to a maintenance and support plan covering monitoring, patching and steady improvements between production cycles.
How long does a manufacturing platform typically take to build?
A focused inventory or monitoring system typically runs 10 to 16 weeks. Larger ERP migrations with floor integration can run 20 to 32 weeks depending on scope.
Keep exploring
Other industries and ways to work with us
Logistics & transportation
Dispatch, tracking and fleet tools that replace a wall of spreadsheets and the double bookings that come with it.
ExploreRetail & ecommerce
Storefronts, inventory and POS systems that keep selling through peak season, and the maintenance that keeps them fast.
ExploreMaintenance & support plans
A monthly retainer that keeps production systems monitored, patched and steadily improved after launch.
ExploreOutgrown the systems running your plant?
Tell us what is running on your floor and what cannot go down. We will scope a migration or build that fits your production schedule, not the other way around, usually within one business day.